Waste Factor: How Much Extra to Buy
The waste factor accounts for cuts, breakage, and edge pieces. Never tile with zero waste buffer — even a single broken tile late in a project can force you to buy a whole new box.
- Straight lay (tiles parallel to walls): 10% waste
- Diagonal (45° pattern): 15-20% waste — much more cutting
- Herringbone or complex mosaics: 20%+ waste
- Small rooms with lots of cuts near obstacles: add another 5%
- Always buy at least one full box extra beyond your calculated amount for future repairs
Tile Size and Room Perception
Tile size significantly affects how a room looks and feels. Smaller tiles create more grout lines and a busier appearance; larger tiles flow better and can visually expand a space.
- Small tiles (20×20 cm or smaller): traditional, highly textured look, more grout lines to clean
- Standard tiles (30×30 to 45×45 cm): most common, balance of aesthetics and ease of lay
- Large format (60×60 cm or 24×24 in): modern, minimal grout lines, harder to lay on uneven floors
- Plank tiles: wood-look, laid in brick pattern, need extra waste budget for the pattern
Grout Line Width and Pattern
Grout lines are both structural and aesthetic. Too thin and they can't flex with thermal expansion; too wide and they dominate the appearance. Rectified tiles (precision-cut) can use 1-2mm joints; unrectified need 3-5mm.
- Natural stone and hand-made tiles: 3-8mm joints to accommodate variation
- Rectified porcelain: 1-3mm joints for a seamless look
- Mosaic tiles: 2-4mm joints between tesserae, wider at sheet edges
- Epoxy grout vs cement grout: epoxy is more stain-resistant but harder to apply; cement is standard
Substrate and Adhesive
Tiles are only as good as what's underneath. Flexible substrates (wood floors, plywood) need a membrane or decoupling layer; concrete and tile backer board are ideal.
- Cement board (HardieBacker, Schluter): best for wet areas (showers, bathrooms)
- Existing tiles: can tile over if firmly adhered and level; requires degreasing and keying
- Wood subfloor: must flex — use decoupling membrane or cement board, minimum 19mm subfloor thickness
- Use appropriate adhesive: standard set cement for most; rapid-set for heated floors; flexible for wood